Process Engineer in Mumbai at Portescap

Date Posted: 2/22/2021

Job Snapshot

  • Employee Type:
    Full-Time
  • Location:
    Mumbai
  • Job Type:
  • Experience:
    Not Specified
  • Date Posted:
    2/22/2021

Job Description

 

POSITION SUMMARY:



The Position will be responsible for the delivery of Advanced Engineered Solutions by developing jigs and fixture, low cost automation and working on continuous improvement tools for improving the Safety, Quality, Cost and Productivity.

Responsible for design and development of New Concept on SPM ‘s and Tool design to upgrade the process on meeting Business requirement by providing an innovative solution.

He/She will identify the supplier, estimate the cost, and make the Techno commercial proposal to management for approval.

Also responsible for trialing out the process with proper qualification and by updating the process documentation (like SOP, Setting procedure, etc.)

He/She will collaborate with stake holders such as manufacturing, maintenance and quality for smooth Handover by providing training.

This position is located in Mumbai, India and is part of the Portescap operating company.  

 
ESSENTIAL DUTIES AND RESPONSIBILITIES:
    • Responsible to Work with Stake holder for understanding the requirement for developing a New equipment|Set-up a New Line|Upgrading of exisiting line/Equipments.
    • Responsible for understanding customer requirement and Translate into technical specification by considering the product & Process characteristic, Safety, ergonomics, Poka-yoke and others etc.,
    • Create and development concept drawing of making new assembly lines | Special purpose machines | Jigs and fixtures- Tooling | and other Test benches development.
    • Responsible to discuss the concept with stake holders, get mutual understand and get initial buy for making the proposal.
    • Responsible for implementing Manufacturing Flow Charts, Standard Work, procedures, Control Plans and FMEAs as prescribed by ISO standards and ABS. (For New Line/Existing line)
    • Responsible for Sending an enquiry to different supplier to get quotes, make the techno commercial comparison and Evaluate in terms of Function, Perfomance and Cost aspects.
    • Responsible for Raising the CApex by making the budgetary proposal along with justification for Management approval.
    • Co-ordinate and ensure for release Purchase order to supplier on time.
    • Responsible for qualification of the tools| equipment or Line |Layout mapping etc.… at both suppliers end plant end as well.
    • Responsible for Making documentation such as SOP | WI | Manuals etc.
    • Responsible to provide training to the operator and other stake holder from Manufacturing|Maintenance|Quality.
    • Responsible to Trouble Shooting in Process Equipments & tools by using the Problem-solving techniques.
    • Responsible and ensure to make a report regarding the Performance of the process equipment|Tools | Assembly line etc. in terms of OEE
    • Responsible to hand over and Sign off process equipment /Tools | Assembly line to concern stake holder for the smooth transition from Projects to Manufacturing.
    • Experience working in a team environment under time and resource pressures.

     

    FUNCTIONAL COMPETENCIES:

    • Ability to conceptualize, design and develop SPM with low cost automation.
    • Ability to conceptualize, design & development of efficient jigs, fixtures preferably with automation as feasible (Preferably Assembly tools | Spot Welding |Laser welding |etc.….)
    • Thorough understanding of GD&T, Tolerance stack-up, Engineering Material properties, DFM concepts, ergonomics & Poka-yokes while proposing any change in the manufacturing set-up as well as designing new manufacturing lines.
    • Hands on experience of Process planning, Execution, Line balancing, Capacity Planning & Production Ramp- by Using Gnaatt Chart/MS Projects
    • Hands on experience in welding technology like Resistance | Plasma | Laser) in terms of electrode selection, parameter setting and optimization.
    • Hands on experience in design of Pneumatic circuits and selecting of Pneumatic products based on the application. etc.
    • Exposure on PLC like defining I/P’s and O/P’s and Sequence. Hands on experience in selecting the PLC, develop programming and execute the program with the application. (Added Advantage)
    • Exposure in problems solving technique such as by implementing SPC, poka-yoke and other problem-solving tools (e.g. Six sigma)
    • Hands on experience on making Part drawings| Assembly drawing| details drawing using software such as AutoCAD|3D Modelling such as Solid works/Creo…. Etc.
    • Knowledge and experience working on MS Office and MS Projects.

    Software Experience:

    1. 3D Modeling software - Creo/Solid works.
    2. 2D Drafting – AutoCAD.
    3. Pneumatic – Design of Pneumatic Circuit in Fluid draw, SMC etc.
    4. PLC – Ladder Diagram – Mitsubishi, OMRON, Delta etc.

     

    EDUCATION and/or EXPERIENCE:

    Bachelor’s degree in Mechanical/ Production Engineering/Mechatronics/ Electrical / with 4+ years of work experience

     

Job Requirements

KEY RELATIONSHIPS:

 Internal: Manufacturing, Quality, R&D, Purchase, PT2 team, Direct labour

External:  Tooling suppliers

 

PERSONAL TRAIT/PROFILE:

  • Ability to apply engineering and scientific principles and disciplines like Problem Analysis and Root Cause Corrective Action; Statistical Process Control; Design of Experiments; Process Validation, Facilities Layout and Process Design. 
  • Ability to work in a collaborative team environment and be responsive to production's needs. 

LANGUAGE SKILLS:

English, Hindi/Marathi